Die Cast Machines

600 Ton Work Centers
• 2 – 600 Ton Prince Auto Spray, Auto Ladle, one ABB and one Fanuc

630 Ton Work Centers
• 1 – 630 Ton Metric Weingarten Auto Spray, Auto Ladle, Rimrock Extract
• 1 – 630 Ton Metric Weingarten Auto Ladle, Auto Spray, Fanuc Robot Extract
• 1 – 630 Ton Metric Buhler Auto Spray, Auto Ladle, ABB Robot Extract
• 1 – 630 Ton Metric Buhler Auto Spray, Auto Ladle, ABB Robot Extract

800 Ton Work Centers
• 2 – 800 Ton Metric Buhler
• 1 – Auto Spray, Auto Ladle, Fanuc Robot Extract
• 1 – Auto Spray, Auto Ladle, ABB Robot Extract
• 1 – 800 Ton Prince Auto Spray, Auto Ladle, Fanuc Robot Extract
• 3 – SCD/84 L Buhler machines with Auto Spray, Auto Ladle, ABB Extract
• Coming soon: 1 – SCD/66 Buhler it will have auto spray, auto ladle and robot extract

1200 Ton Work Centers
• 1 – 1200 Ton Prince Auto Spray, Auto Ladle, ABB Robot Extract
• 1 – H-1100 B Buhler Auto Spray, Auto Ladle, ABB Robot Extract

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Breakdown Furnaces

• 1 – M.P.H 27,000 lbs. Holding Capacity
» 3,000 lbs. per hour
» 380 Aluminum

• 1 – M.P.H 13,000 lbs. Holding Capacity
» 1,500 lbs. per hour
» 380 Aluminum

• 1 – Warwick 11,000 lbs. Capacity
» 2,000 lbs. per hour
» 390 Aluminum

• 1 – Lindberg 8,000 lbs. Capacity
» 2,000 lbs. per hour
» 360 Aluminum

Each work center has a gas fired portable furnace.
Each work center has a hydraulic trim press.
3-Despatch heat treat ovens.
1-Pangborn tumble blaster.
1-Goff hanging blaster.
2000 lb. portable crucible furnace used for ZA 27, moves from machine to machine as needed.

Die Cast Process Machines

Inspection Equipment

1-Numerex CMM driven with Metrmec software
1-Zeiss CMM driven with Calypso software
1-Spectro spectrometer
1-Scherr Tumico comparater
1-Nyco microscope with camera image

Tumblers

2 EA 20 Cubic feet vibratory bowl
tumblers
Ceramic Media
Cylinder or Triangle

Trim and Punch

18 Hydraulic presses of which 9 are located with indie cast cells

Heat Treating Equipment

Lindberg Horizontal Batch Tempering Oven

1300 lb. load capacity
18″H x 24″W x 36″D work zone
Nitrogen atmosphere capability
Programmable control of heating cycle

Ipsen T2 Horizontal Bath Carburize Furnace

250 lb. load capacity
12″H x 13″W x 22″L work zone
Integral oil quench

Automatic programmable control of all processing parameters, including atmosphere control.

Machining Equipment

Lathes

Equipment	QTY	Controller	Max Length	Max Dia.	HP	RPM	Chuck Dia
Miyano JNC 35	1	Fanuc OT	13.5″		7.5	6,000	6.0″
Miyano BNC 20	1	Fanuc OT	6.785″		7.5	5,000	4.0″
Haas ST-15Y Live tooling and C Axis	1		16.0″	12.0″	20	4,000	8.0″
Doosan Puma 240GL w/ Auto Gantry Loader	1		22.0″	13.7″	25	4,500	8.0″
Nakamura Slant JR	1		11.81″	9.25″	10	4,500	6.0″

Horizontal Machining Centers – 40 Tapers

Equipment	QTY	Controller	X	Y	Z	RPM	B Axis
Doosan HP 4000	1	18i Fanuc	23.6″	22.0″	23.6″	14,000	Full Rotary
Mazak HC 5000	1	Mazatrol Smooth	28.74″	28.74″	31.5″	12,000	Full Rotary
Mitsubishi H-H4B	2	Meldas 520M	25.5″	22.0″	31.5″	12,000	1 Deg Indexier

Vertical Machining Centers – 40 Tapers

Equipment	QTY	Controller	X	Y	Z	RPM
Bridgeport GX480	1	Oi Fanuc	18.9″	15.75″	16.9″	10,000
Daewoo ACE-V35	1	Meldas M3	22.1″	15.7″	19.6″	11,000
Fadal 15XT	1	Fadal	20″	16″	20″	7,500
Okuma 3VA	1	Fanuc OM	22.8″	14.1″	19.6″	6,000
Mori Seiki Dura 5080 w/ Mori DRT-260 4th Axis	1	Mori	31.5″	20.87″	20.8″	10,000
Mori Seiki Dura 5080	1	Mori	31.5″	20.87″	20.8″	10,000
Hwacheon	1	Fanuc 18M	22″	16.14″	16.11″	8,000

Vertical Machining Centers – 30 Tapers

Equipment	QTY	Controller	X	Y	Z	RPM
Brother 311	1	Conversational	11.8″	8.7″	7.9″	10,000
Brother Speedio R650 X1	1	CNC-C00	25.6″	15.7″	12″	16,000
Brother TC-321	1	Conversational	11.81″	8.66″	7.87″	10,000
MINI- HOWA	1	Fanuc OM	15.74″	9.8″	9.8″	8,000

Vertical Machining Centers – 15 Tapers

Equipment	QTY	Controller	X	Y	Z	RPM
Brother 201	2	Conversational	7.87″	8.7″	7.9″	10,000

Request a quote or contact Kurt Die Casting to find out more about aluminum die casting.